Cost - Effective Soap Saponification Export Grade

Product Description

  We are a mechanical equipment company that integrates industry and trade. We mainly produce upstream and downstream chemical equipment such as small and medium-sized soap production equipment, refining equipment, grain and oil processing production lines, mixing equipment, packaging equipment, etc. With over 30 years of production and manufacturing experience in the industry, our product quality and sales are far ahead in China. It has been exported to various parts of the world and has won unanimous praise from numerous cooperative customers.

Product Description

Soap Saponification
The oil saponification granulation system uses animal and vegetable oils(mainly fatty acids) and alkali to form a high-temperature liquid soap base(sodium fatty acids). In this process, glycerin and additives are added at the same time, so that the soap base evaporates quickly under the action of the vacuum dryer, changing from liquid to flake solid. After being squeezed and ground by the refiner, it becomes soap noodles.

Production Process

Soap raw materials from the oil & fats, generally through the following procedures.

1. saponification

The reaction of oil and alkali to sodium and glycerol (and some water) is a step in the process of making soap.

In the saponification pot, the oil layer is gradually reduced and the saponification reaction is completed.

2. salting out

In closed soap, add salt or saturated salt water to separate soap from dilute sweet oil. The lower concentration of soap precipitation is called salting out * concentration. After salting out the closed soap glue, the upper soap is called soap grain; the lower layer of glycerol with salt is discharged from the bottom of the soap pot to recover glycerol.

3. washing

After separating out the waste liquid, add water and steam to boil the soap particles, so that it can become uniform soap glue from the open state, and wash out the residual glycerol, pigment and impurity.

4. Alkaline Analysis

In order to completely saponify the residual oil in the soap, glycerol, salt, pigment and impurities in the soap were further washed out by alkali analysis. The lower concentration of alkali precipitated completely is called alkali precipitated water concentration. Adjust enough to separate the soap into two soap phases. The upper layer is pure soap base, the lower layer is soap foot. Soap foot color deep, more impurities, generally in the next pot of alkali precipitation reuse.

Capacity:0.5TPD -500TPD

Detailed Photos

Product Parameters

Big oil saponification production line

The main equipment includes: vacuum dryer, tube heater, cyclone separator condenser, refiner granulator, vacuum pump, etc.

The moisture content of soap noodles is controlled within the range of 10-28% and the unit output is 500kg-10 tons/hour.

Model	Power(kw)	Capacity(kg/h)
SN-1000	50	1000
SN-2000	60	2000
SN-3000	80	3000

 

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